Experimental modelling and multi-response optimization of travelling wire electrochemical spark machining of Pyrex glass
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Published online on January 09, 2014
Abstract
The present study focuses on experimental modelling of travelling wire electrochemical spark machining process using coupled methodology comprising Taguchi methodology and response surface methodology. Experiments were conducted on Pyrex glass workpiece using L27 orthogonal array considering applied voltage, pulse on-time, pulse off-time, electrolyte concentration and wire feed velocity as input parameters and material removal rate, surface roughness (Ra) and kerf width (Kw) as output parameters. The multi-response optimization is also performed using a coupled analysis comprising grey relational analysis and principal component analysis. The optimal process parameter setting demonstrates the enhancement of material removal rate by 154% and reduction of surface roughness and kerf width by 21% and 11%, respectively, against the initial parameter setting.