Macroscopic characterization of fiber micro-buckling and its influence on composites tensile performance
Journal of Reinforced Plastics and Composites
Published online on November 21, 2016
Abstract
As one of the most common defects induced by Automated Fiber Placement, in-plane fiber micro-buckling is characterized by a macroscopic value and its influence on composites tensile properties are studied in this article. The mathematical relationship between fiber microscopic distribution and geodesic curvature of non-geodesic fiber path is derived. Influences of in-plane fiber micro-buckling on tensile properties are analyzed by off-axis tensile theory and finite element analysis, and verified by experiments. Actual fiber microscopic distribution of in-plane fiber micro-buckling shows that it is reasonable to evaluate the scale of fiber micro-buckling by the geodesic curvature radius of curved fiber trajectory. Longitudinal tensile properties of lamina are dramatically influenced by in-plane fiber micro-buckling, while the influences of in-plane fiber micro-buckling on transversal tensile properties can be ignored. When A/L reaches 0.023, the longitudinal tensile modulus and strength of lamina decreased by 25.5% and 57.7%, respectively, compared with the lamina without any defects. Based on the conclusions made in this article, the scale of in-plane fiber micro-buckling can be predicted without metallographic observation. And the increase of structural efficiency and the loss of mechanical performance in consequence of non-geodesic fiber path could be evaluated for the optimization of fiber trajectory.